Haul Road Productivity
Monitoring

Unlock higher fleet productivity by eliminating speed derates and unplanned
slowdowns caused by deteriorating haul road conditions.

Get Ahead of Road Conditions that Steal Tonnes and Time

Circuit variability is one of the biggest hidden drains on productivity. Undulations, spillage, surface degradation and rolling resistance all contribute to speed derates and slower haul cycles. Even minor changes in road condition add minutes to every circuit and reduce total material moved per shift.

Decoda gives operations teams real-time visibility into these performance losses – before they compound into production bottlenecks. By continuously measuring and visualising haul-road degradation, the system highlights exactly where trucks are being slowed. It turns this data into clear, prioritised actions, rather than relying on operator complaints or post-shift reviews.

Real-Time Circuit Intelligence. Immediate Impact.

Decoda’s Haul Road Productivity Monitoring solution uses AI and on-board sensors to analyse the severity of G-force events across the entire circuit and pinpoint the physical and operational causes behind every speed derate. Live dashboards and severity heatmaps show where targeted intervention will deliver the greatest productivity return.

A closed loop of detection, in-cab feedback and supervisor alerts ensures issues are identified early, validated with severity scoring and addressed with precise work instructions for graders and ancillary equipment.

Proven Results Across Active Mine Sites

  • 3–5% reduction in cycle times through faster, more
    consistent circuit speeds
  • Significant decrease in speed derate events, improving
    payload delivery rates
  • Lower unplanned maintenance from reduced
    road-induced shock loads
  • Higher effective utilisation across fleets operating on
    optimised haul networks

Stronger Performance Across the Haul Network

Decoda’s closed-loop approach enables mines to move from reactive road maintenance to proactive circuit optimisation – driving consistent, site-wide efficiency gains.

  • Reduced Speed-Derate Events
    Identify, verify, and remove the causes of slowdowns, restoring target speeds across the network.
  • Lower Maintenance Burden
    Detect roughness trends early and target interventions that reduce exposure to conditions that accelerate wear.
  • Full Operational Visibility
    Give planners and supervisors clarity on where interventions will deliver the greatest production uplift
  • Improved Fleet Consistency
    Stabilise haul-road conditions across all circuits and reduce performance variability.
  • Higher Tonnes Per Hour
    Restore circuit quality to minimise disruptions and keep trucks moving.

Keep your fleet at
full speed

Get in touch with a Decoda expert today to maintain your site target speeds, maximise circuit efficiency, and boost production throughput.

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